The production facilities of Novamash JSC are equipped with modern equipment of domestic and European manufacturers, which makes it possible to manufacture structures for various purposes according to the highest requirements.
The production facilities of Novamash JSC are equipped with modern equipment of domestic and European manufacturers, which makes it possible to manufacture structures for various purposes according to the highest requirements.
Upon entering production, the rolled metal undergoes abrasive blast cleaning of the surface on the HGP 0816-8 shot blasting machine using the DBS-200 portable abrasive-sandblasting machine, which ensures the degree of cleaning Sa 2 1/2 according to ISO 8501-1.
For rectilinear and figured dissolution of sheet metal, a gantry air-plasma cutting machine for metal HT Makina 2060, an inverter air-plasma cutting unit CUT 120 Brima and a thermal cutting machine from KOIKO (Japan) are used.
For the processing of long products, mechanical cutting machines with band saws Transverse 610/440 DGH, Ergonomic 320.250 DG are used. In the manufacture of overhead lines, a CNC hole punching line model HLK AP 16, an automatic corner processing line GEKA EISEN ALPS-160, an automatic drilling line Excalibur12 and a combined hydraulic press shears Hydracrop 55 and Hydracrop 110 are used.
The technical capabilities of production allow processing the entire range of rolled profiles produced by metallurgical plants. Basically, the company uses mechanized welding in shielding gas.
Modern equipment is used for welding: semiautomatic welding machine Powertec 505S'(OB) K1463-1A and rectifiers 1 LINC 405-SA K14002-1 from Lincoln.
A mixture of argon and carbon dioxide is used as a protective medium for welding in shielding gas, which ensures high quality of welded joints. For welding, modern inverter semi-automatic machines with smooth adjustment of welding modes are used.
The specialists of the enterprise are certified in accordance with the requirements of Rostekhnadzor, they have the appropriate NAKS certificates - welders, foremen, technologists, engineers. In addition, the work is carried out on certified welding equipment using technologies that have also been certified by the NAKS in accordance with the requirements of Rostekhnadzor.
Quality control of welded joints is carried out by specialists of the factory laboratory, accredited for the right to perform destructive and non-destructive testing.
For applying paintwork materials, the airless spraying method is used with equipment: Ultra Max II 24V693 and 390 KA SPECIAL-220V paint sprayers from Bulldog, one of the leading GRACO companies. For anti-corrosion protection of metal structures, paints and varnishes of domestic manufacturers with the best quality indicators for durability and protection in various environments and climatic conditions are used (products of Morozovsky Chemical Plant CJSC, KVIL Paints CJSC, NPH VMP CJSC, etc.). Also, materials of well-known foreign companies JOTUN, HEMPEL, TIKKURILA, etc. are widely used.
The plant uses "hot galvanizing" technologies under an agreement with JSC "Uralelektromed" - this is the most modern and simple way of long-term anti-corrosion protection of metal, which has earned universal recognition in world practice.
Thanks to the use of reliable equipment and modern materials, Novamash JSC is able to produce products that meet international standards.
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Equipment used in our production
- Automatic line for processing angles, channels and sheet strips GEKA EISEN ALPS-160
- Handok HK 73:1 painting unit
- Sandblaster DBS-200 RC (Remote control)
- CNC vertical drilling machine model CDMP2010/TPD2012
- Shot blast machine HGP 0816-8
- CNC coordinate drilling machine FICEP Excalibur 1201 DE,
- Ergonomic 320.250 DG band saw
- Band saw Transverse 610.440 DGH – 2 pcs
- TFS20/20 swing beam bender
- Rolling machine W11-16*2500 el/mechan.
- Portal air plasma cutting machine for metal HT Makina 2060 with CNC BURNY
- Combined hydraulic press shears Geka 65
- Combined hydraulic press shears Geka 110/180s
- CNC angle punching production line model HLK AP 16
- LORCH P4500 semiautomatic welding machines with Werkstattkoffer P3500-5500 feeder
- LINCOLN ELECTRIC semi-automatic welding
- Vertical milling machine BM127M
- CNC sheet punching machine mod. HLK CNC-153
- Lathe 16K25 (1M)
- Universal screw-cutting lathe DIP500, working area 7m.
- Air plasma cutting machine Monograph 1650, Koike (Japan)
- Hydraulic Press Brake WC67K-500/4000
- Paint booth 400m2
